Thermal vacuum chambers

Thermal vacuum chambers with low leakage rate up to UHV-systems, for environmental simulation for testing aerospace components up to size of satellites or chambers for EO sterilisation, including:


  • Thermal and or cryogenic systems as well as gas systems for simulation and sterilization.

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  • Mechanical transportation and handling systems in and out of vacuum chambers.
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  • Fully automatic process control for this vacuum systems with PLC, data bus for communication with other PLC´s as well as visualisation.



  • General aspects of SGI- Thermal vacuum chambers

    Thermal vacuum chambers are used in industrial thermal vacuum processes or for use in space research centres for scietific experiments. In space simulation chambers materials and components are tested and proofed.
    In order fo fulfil all these requirements the SGI thermal vacuum chamber comprises one complete functional system with thermal shrouds, high vacuum pumping set, instrumentation and electrical control, preassembled and workshop test.

    Based on the experience of many thermal vacuum chambers SGI can deliver systems with

    oil free pump- sets
    closed loop thermal circuits with inert liquid
    closed loop GN2 circuits
    open loop LN2 cooling

    The thermal system is designed to cool and to heat the shrouds resp. to dissipate the heat of the test specimen as well as possible energy from infrared sun simulation. SGI designs customer sized LN2 or GN2 thermal systems for this application.



    Special features of SGI- Thermal vacuum chambers

    High vacuum chambers:
    Horizontal and vertical arrangement
    Acc. customer requirements
    Degassing rate of polished surface: 6 x 10 -2 mbar l/s

    Thermal shrouds and circuits:
    For heating/cooling several processes are available
    LN2 cooling with system open to atmosphere
    GN 2 cooling/heating system using a closed circuit
    Inert media cooling/heating system in a closed circuit


    Data for cooling/heating with GN2 or LN2

    Dissipated energy:
  • GN2 mode: Up to 10 kW
  • LN2 mode: Up to 20 kW

    Encountered energy:
  • LN2 mode: Max. 1000 W/m2

    Encountered energy:
  • LN2 mode: 90 K

    Temperature range:
  • GN2 mode: 100 K-400 K

    Constancy across shrouds:
  • GN2 mode: ± 5 K stationary state
  • LN2 mode: ± 3 K stationary state

    Heating/cooling rate:
  • 1 K/min

    High-vacuum pump-set:
  • Oil-free pre- pumps and turbo- or cryo pumps
  • Ultimate vacuum inside the chamber: 1 x 10-7
  • Pump down time in the range of 10 hrs assumed

    the chamber was filled with nitrogen

    Operating condition:
  • Fully automatic test run PLC controlled

    Description of SGI- Thermal vacuum chambers

    The vacuum chamber is made completely of stainless steel.
    The surface parts of the chamber which are exposed to vacuum will be in a clean, metallic polished condition with a surface emission of 0,1.

    The radiation shrouds can be made of stainless steel or copper.
    The inside surface of the shrouds will be painted with two layers black colour to get a thermal emission > O,90.
    The outside surface of the shrouds will be polished to get a thermal emittance of = 0,1.
    The design of the shrouds will include proper supports, which prevent the risk of causing leaks and thermal conductivity to chamber wall.
    The design of SGI-Prozesstechnik allows easy removal of the shroud.

    After manufacturing all parts will be checked with a He-leak detector.
    The SGI thermal circuits can work within a wide temperature range based on the use of different types of cooling/heating liquids or the use of liquid nitrogen.



  • Technical Data:

    Vacuum chamber
    Vertical or horizontal design

    Diameter
    from 1 m to approx.
    max. 5 m
    Cylindr. length
    from 1 m to approx.
    max. 10 m

    Finish vacuum test chamber
    Outside: standard stainless steel surface
    Inside: electro- polished Integral
    leak rate 1 x 10-5 mbar x l x sec-1

    Shrouds
    Material

    stainless steel or copper plates

    Finish
    Outside: polished or
    nickel plated
    Inside: Black painted
    with vacuum paint

    Support material
    stainless steel and glass fibre

    Connections
    piping with flexible stainless steel
    tubes and couplings
    outside of chamber

    Vacuum pumps:
  • multi-stage rotary vane pump, oil- free
  • Roots pump set, oil- free
  • Turbomolecular pump
  • Cryo- pump
  • Cryogenic baffle, LN2-cooled copper plate mainly
    to pump H2O vapour
  • Effective pumping speed acc. application

    Control system
    The complete electrical and instrumentation equipment for the high vacuum pump system and the thermal system.

    Thermal heating/cooling system

    Operating temperature range:
    Acc. application from 77 K / 400 K

    Temperature deviation
    ± 2 °C for heat carrier liquid

    Heat carrier liquid:
    Inert liquid

    Scope of supply
  • Vacuum chamber
  • Shroud system
  • Vacuum pump-set
  • Thermal system
  • Instrumentation and control system
  • Piping and fittings
  • Process design
  • Erection and start-up on site


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